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Flange Bolt Tightening Sequence — 56-Bolt Circular Pattern

Star/cross & circular sequences · B16.5 bolt-count helper · Round 1–4 guideASME PCC-1
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56-Bolt Circular Pattern sequence & PCC-1 rounds

Live inputs drive this summary. Changing bolt count or pattern updates the clean share URL (e.g. /8-bolt-star) for indexing and handoff.

ParameterValue
Bolt count56
PatternCircular
Sequence1 → 2 → 3 → 4 → 5 → 6 → 7 → 8 → 9 → 10 → 11 → 12 → 13 → 14 → 15 → 16 → 17 → 18 → 19 → 20 → 21 → 22 → 23 → 24 → 25 → 26 → 27 → 28 → 29 → 30 → 31 → 32 → 33 → 34 → 35 → 36 → 37 → 38 → 39 → 40 → 41 → 42 → 43 → 44 → 45 → 46 → 47 → 48 → 49 → 50 → 51 → 52 → 53 → 54 → 55 → 56

Engineering Reference & ASME Code Basis

1. Formula & conversion factors

ASME PCC-1 (Guidelines for Pressure Boundary Bolted Flange Joint Assembly) · ASME B16.5 / B16.47 (Flange bolting count)

Star sequence: groups of four — start → +N/2 → +N/4 → +3N/4 (bolt 1 at top, clockwise)

Round 1 = 0.30 T · Round 2 = 0.60 T · Round 3 = 1.00 T (star) · Round 4 = 1.00 T (circular)

ASME PCC-1 assembly guidance · ASME B16.5 / B16.47 bolt-count helper

8-bolt star 1→5→3→7→2→6→4→8Round 1–3 Star / crossRound 4 Circular 100%Bolt counts 4–64

This generator builds ASME PCC-1 style star/cross and circular bolt sequences for even counts from 4 to 64. Bolts are numbered clockwise with bolt 1 at the top of the flange. Optional NPS × class selection fills bolt count from the same B16.5 / B16.47 table used by the Bolt Torque calculator. Round fractions (30% / 60% / 100% / circular 100%) match FEK torque screening — confirm wrench targets against the project procedure.

  • N (Bolt count)Number of studs on the bolt circle (even, 4–64). Optional flange preset fills N from B16.5 / B16.47.
  • Sequence (Tightening order)Ordered list of bolt numbers for the selected pattern (star/cross or circular).
  • T (Target assembly torque)Not computed here — use the Bolt Torque calculator for PCC-1 Round 1–4 wrench values.

2. Quick reference lookup table

Common star / cross sequences (bolt 1 at top, numbered clockwise)
Bolts (N)Pattern nameTightening sequence
4Cross1 → 3 → 2 → 4
8Star1 → 5 → 3 → 7 → 2 → 6 → 4 → 8
12Star1 → 7 → 4 → 10 → 2 → 8 → 5 → 11 → 3 → 9 → 6 → 12
16Star1 → 9 → 5 → 13 → 3 → 11 → 7 → 15 → 2 → 10 → 6 → 14 → 4 → 12 → 8 → 16
20Star1 → 11 → 6 → 16 → 2 → 12 → 7 → 17 → 3 → 13 → 8 → 18 → 4 → 14 → 9 → 19 → 5 → 15 → 10 → 20
24Star1 → 13 → 7 → 19 → 4 → 16 → 10 → 22 → 2 → 14 → 8 → 20 → 5 → 17 → 11 → 23 → 3 → 15 → 9 → 21 → 6 → 18 → 12 → 24

3. How to use this calculator

  1. 1

    Select bolt count

    Choose 4–64 bolts, or pick NPS × class to auto-fill from B16.5 / B16.47.

  2. 2

    Choose pattern mode

    Star/cross for Rounds 1–3; circular for the final check pass (or practice either).

  3. 3

    Step through the diagram

    Use Next / Prev or tap sequence chips to highlight each bolt in order.

  4. 4

    Copy or export

    Copy the arrow sequence text, or export PDF/CSV for the work pack.

  5. 5

    Get torque values

    Open the Bolt Torque calculator for Round 1–4 wrench targets at the same joint.

4. Engineering FAQ

Number bolts 1–8 clockwise from the top, then tighten 1 → 5 → 3 → 7 → 2 → 6 → 4 → 8. Finish with a circular 100% pass.

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